Use Cases
Thickness control
for high-precision monitoring in Industries
Summary
When Production Speed Meets Precision, Measurement Can’t Miss
Accurate thickness measurement is critical for quality control and process optimization in various industries such as glass, steel ….
FOGALE Sensors provides contact and contactless solutions that operate reliably in extreme environments, enabling real-time, high-precision monitoring across various stages of production.
Ensuring High-Speed, High-Accuracy Thickness Control with FOGALE Sensors LAMINO system.
The challenge
In glass production, continuous monitoring of wall thickness is essential to ensure consistency, minimize waste, and maintain quality. In steel rolling mills, thickness control is equally critical, often requiring real-time feedback to adjust rolling forces and achieve desired specifications. Both sectors face challenges including high temperatures, vibrations, electromagnetic interference, and the need for integration into high-speed production lines.
APPLICATIONS IN INDUSTRIES
- Online glass manufacturing (float lines, bottles manufacturing)
- Laminated and coated glass inspection
- Hot and cold rolling mills for steel production
- High-speed metal strip processing and forming lines
The solution
FOGALE Sensors has developed dedicated capacitive systems adapted to industrial constraints. For glass applications, our sensors provide micrometric precision across wide surfaces. For steel, the systems are engineered to resist high temperatures and harsh rolling environments. LAMINO, our flagship range of thickness measurement solutions, combines robust mechanics with advanced electronics and software for inline integration.
Key Features:
- High precision even on moving or vibrating surfaces
- Designed for harsh industrial environments (high temperature, EMI, dust)
- Real-time output compatible with industrial protocols
- Scalable configuration for single or multiple measurement points
- Micrometric Accuracy – Repeatability better than 10 µm over a 0.5 mm to 2.5 mm range. (Glass)
- High-Speed Capability – Measures several hundreds bottles per minute (BPM) without compromising accuracy. (Glass)
KEY ADVANTAGES OF LAMINO:
| Feature | Benefit |
|---|---|
Optimized design for each use - Contact sensor for glass - Non-contact for steel | Accurate and robust across different materials and setups |
| Sub-micron resolution | Detects variations critical to performance and compliance |
| Surface-insensitive measurement | Works reliably on glass, metal, or reflective parts |
| Rugged industrial electronics | Stable in harsh environments |
| Easy system integration | Compatible with automation and control units |
The results
LAMINO ensures stable, high-precision results across various applications including glass and steel. Clients benefit from improved quality control and reduced operational costs